TRAINING ADVANCED TROUBLESHOOTING OF ROTATING EQUIPMENT

TRAINING PEMAHAMAN ADVANCED TROUBLESHOOTING OF ROTATING EQUIPMENT

TRAINING PENTINGNYA ADVANCED TROUBLESHOOTING OF ROTATING EQUIPMENT

DESCRIPTION

This  Advanced  Programme  for  industry  aims  to  convey  the latest
thinking  and  best  practice  of  machinery  vibration monitoring and
analysis  via  lectures,  case studies, video films, friendly software
and  programme  activities.  The  programme  gives a detailed advanced
treatment  of  the  detection,  location  and  diagnosis  of faults in
rotating   and  reciprocating  machinery,  using  vibration  analysis.
Industrial  case  study  examples are used throughout the programme to
emphasise  key points and to underline the relevance and applicability
of the topics being addressed.
The  programme  will  provide  a refreshment of knowledge for existing
condition  monitoring  practitioners,  and  it  will  provide  a solid
foundation  for  technologists  moving  into  a machine monitoring and
diagnostic role.

BENEFIT
* Have  a  detailed  understanding  of  Advanced  Time and Frequency
Analysis Techniques
* Have the knowledge to assess accurately Machinery Condition
* Have  acquired  a  knowledge of Accurate Diagnosis of Antifriction
Bearings
* Have acquired a knowledge of Accurate Evaluation of Gear Problems
* Have acquired a knowledge of Structural Troubleshooting
* Have acquired a knowledge of Predicting Remaining Machine Life

OUTLINE

1. Vibration Signal Processing and Assesing Condition
* Sampling, Aliasing, Digitizing
* Time, frequency and modal domains
* Time & Frequency Representation
* Frequency domain instrumentation
* Fast Fourier transforms
* Windowing
* Filtering
* Averaging
* Amplitude Scales
* Transmission Path Effects
* Harmonic, periodic, random motion
* Generated and excited frequencies
* Frequencies caused by electronic phenomena
* Relationship between velocity, displacement and acceleration
* Band selectable analysis and real time bandwidth
* Speed and load adjusted sensitivity
* Identifying   imbalance;   bent   shaft;   soft  foot;  looseness;
horizontal,  vertical,  offset,  and  angular misalignment; noise;
resonance; rubs; oil whirl
* Case studies

2. Advanced Analytical Techniques
* Principles of the envelope
* Pulse trains and line spectra
* Loaded element modulation
* Definitions of the ceptrum
* The autocorrelation function and coding the cepstrum.
* Comparison with spectrum and phase sensitivity.
* Transmission path effects.
* Zoom cepstra and noise level effects.
* Dynamic range limitations and the effect of filter bandwidth.
* Other demodulation techniques
* Use of phase in diagnostics
* Case studies

3. Advanced Troubleshooting of Anti-Friction Bearings
* Data collection and transducer selection
* Frequency calculation
* Identifying  (inner  and  outer  race;  multiple  defects;  defect
severity;  nature of defect; deep fatigue spalls; shallow flaking;
frosting; acid etching/corrosion; fluting) defects
* Defects on balls/rollers and cage
* Inadequate lubrication
* Looseness;  excessive  internal  clearance;  turning on the shaft;
loose in the housing
* Case studies

4. Advanced Troubleshooting of Gearboxes
* Transducer selection
* Gear vibration theory
* Gear mesh frequency; harmonics and sub harmonics
* Hunting tooth frequency
* Planetary gears
* Gear life expectancy
* Identifying  eccentric  gears;  out-of-round;  bent  shaft; loose;
worn;  misaligned;  backlash  problems; oscillating gears; broken,
cracked or chipped teeth
* Case studies

5. Advanced Diagnostic and Structural Troubleshooting
* Vibration Control (transmissibility, excitation, design charts)
* Fundamentals of isolator selection/damping applications
* Structural supports Considerations
* Critical Shaft Speeds
* Vibration in Ducts
* Vibrational control via structural modification
* Electric  motor  analysis;  out-of-magnetic  centre;  broken rotor
bars; turn to-turn shorts; siren effect
* Steam turbines
* Pumps, starvation and cavitation
* Special  tests;  start-up/coast down; bump tests; noise recording;
synchronous  time  averaging  (STA);  relative motion measurements
(RMM)
* Dual-channel impact testing
* Modal analysis (Natural frequency/mode shape/damping)
* Start-up/coast-down testing
* Critical speeds/damping
* Operational deflection shapes
* Case studies

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation

JADWAL TRAINING TAHUN 2023

17 – 18 Januari 2023

14 – 15 Februari 2023

20 – 21 Maret 2023

4 – 5 April 2023

16 – 17 Mei 2023

20 – 21 Juni 2023

17 – 18 Juli 2023

15 – 16 Agustus 2023

25 – 26 September 2023

17 – 18 Oktober 2023

21 – 22 November 2023

27 – 28 Desember 2023

Metode Training

1. Tatap Muka/offline
2. Online via zoom

Kota Penyelenggaraan jika offline :

1. Bandung
2. Jogjakarta
3. Surabaya
4. Jakarta

fasilitas yang didapatkan

1. Training Kit Eksklusif
   • Tas
   • Name Tag
   • Modul
   • Flash disk
   • Ballpoint
   • Block Note
   • Souvenir
2. Harga yang Reliable
3. Trainer Kompeten di bidangnya
4. Pelayanan Maksimal untuk peserta
5. Penjemputan dari dan ke bandara

Investasi :

Public training : Rp. 4.500.000 (minimum 3 pax)

In House Training : on Call